( for those that would complain that I'm necro-posting: i disagree. The topic is still pertinent. i'd rather have all the knowledge reside in a single thread instead of spread across multiple threads. makes it easier for the next person to find and get all the info they need).
Are there any other ways to route the control plate that are simpler than using a router tool? - which I don't currently own and would have to buy. And, if I do have to buy a router, what are the specs that I should make sure it has?
Thanks in advance
Well if you're only doing plastic, a dremmel would work. On the other hand if you only need this for one, and it doesn't have to be super precise, a drill and a rasp/file would do it. Trace the outline on the plate, the drill a center hole large enough to fit the file, and then drill 4 smaller holes around the corners of the hole you want, then file/rasp away.
Jig saw down to corner then right to corner
From the other hole
Up to corner and left to corner
replace draw with saw