Re: Charvel Model 6 truss rod nut
Zerb, this is actually the same guitar that I asked about here several months ago. I bought it totally trashed.
The original finish had been painted over in spots with black spray paint and looked awful. I refinished it in Reranch's inca silver. When I pulled the tape off the neck (before starting the clearcoats), I realized how awful the creme binding looked with the silver finish. I pulled it, pulled the old frets (they had grooves in them), put in the new frets (my first time on a "real" guitar, but everything went fine), and installed perloid binding with Gibson style nubs.
At that point, I had to sand down and do another coat of color because the tape I used left residue on the other coat. Then I started rushing because i wanted this to be ready for a couple gigs I had. It looks sweet from a couple feet away but looks very unprofessional up close. Of course, when the nut popped off I gave up on having it ready for the gigs.
Regarding the nut, I had to shim it anyway so I used titebond to attatch it to a thin piece of maple veneer. That joint has held extremely well. Then I tried to attatch the whole thing to the neck (as I said, the screw holes in the nut were positioned wrong). First I used titebond, but that didn't hold. Then I tried marine epoxy becuase I had it lying around - probably the worst decision I've every made because I should have known it wouldn't work. Then I tried 5 minute epoxy, but only let it dry about 14 hours before putting tension on it (rushing it for the gig, of course). It held until a few hours before I needed it, then came off. Finally, I went with 60 minute epoxy and let it dry for a full week before putting presure on it - what I should have done all along. It's held together for several days now, so I think it will be fine.
The moral of the story is that rushing a project is NEVER worth it. I made a lot of decisions on this guitar that I would never even consider under normal circumstances, and it shows. Yes, it will end up being playable, but it looks very unprofessional and it wasn't ready in time anyway. Some of the things I tried are things you'd expect from some hack, not someone who takes pride in their work.
The end.