"chopstherocker" Bandmaster on parade!!!

Jeff Seal

New member
Chopstherocker sent his '66 Bandmaster to me, so I could convert it to three prong for him. With his permission, I'm going to show everyone what all is entailed to "restoring" the older Fender's to proper working specs and what to look for to make sure it's in great shape to last another 40 yrs.

This is going to be a little long....so bear with me...

Upon removing the chassis from the case, we can see the turret board with 100% original components...
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The turret board being the large black rectangle with all the components on it..(in case you didn't know..). First glance reveals the large brown caps (cathode bypass) are indeed original and will need to be replaced...these were never intended to last 40 yrs, they are oil filled and dry up after time, regardless of how much use they have seen! Next we'll go ahead and check the tubes and determine what condition they're in...

This one is a "goner"...:blackeye:
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The other 6L6 is even worse..
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All four preamp tubes check out....
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but all are 12ax7's and the PI calls for a 12at7...
Next we'll flip the chassis over and look in the "doghouse" (metal rectangular cover that hides the main filter caps)..
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...obviously the two caps on the right have been replaced, but the three large gold caps are original and will need to be replaced...
A couple of things to notice... the two that have been replaced were originally 70uf/350v, and they have been replaced with 80uf/450v....normally I would have left these in there, as they will do just fine...but one of my personal pet "peeves" is cutting off the lead's and soldering new components to the old leads as shown here....why do people do this???:eek13:...since I actually have 70uf/350v caps on hand....I decided to replace them with factory values (again not a huge deal..)
The other thing to notice (if you can make it out) is the gold caps are actually "dry electrolytic caps" and not the Mallory oil-filled ones that "explode, rupture, etc" found quite often in these old Fender's....quite a few people are under the impression that these do not need to be replaced since they aren't oil-filled.....regardless, they're 40 yrs. old and they are going to fail sooner or later. So they're outta there!

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I also checked the resistors to make sure they are within tolerance (very important!)...amazingly they check out fine which is pretty rare for an amp this old...

What is "within" tolerance you ask????... simple! Each resistor in this amp has a "maximum allowable" deviance from it's stated value. Fender's used +/- 10percent(most of the time..) of stated value to be within "acceptable".....thus a 100k ohm resistor can be anywhere from 90k ohm to 110k ohm and still be considered good....
BUT, there are four resistors in this amp that call for a much closer tolerance being in the 5 percent range...so in our above example 100k could be 95k to 105k ....make sense?

A quick check of EVERY resistor in here reveals only one resistor out of spec's...(again this is very rare and my guess would be this amp has seen little use!...probably sat in a closet for 30yrs.) Chop's made a killer score with this one...:)

I'm pretty sure I'm fixing to hit the max for a single post, so I'll end the first part here.......PLEASE WAIT FOR ME TO FINISH THE REST BEFORE RESPONDING....that way all the parts are together and more readily "examined"...thanks bro's

Jeff Seal
 
Re: "chopstherocker" Bandmaster on parade!!!

Ok, were back..... The only single resistor found to be out of tolerance is the 82k in the phase inverter section.....
Picture008.jpg


so we'll swap it out with a new carbon composite!.....however just because a resistor is brand new does not mean it's automatically "in tolerance" either.... this one is almost as bad as the one we pulled...
Picture010.jpg


so it's always a good idea to check these before installing, I finally settled on one that read 82.3k.

Intersting sidenote... carbon composites vary greatly with the temperature in which they operate... the above resistor read much different when I heated it up with a lighter under it for about a second...
Picture011.jpg


...why is this important....well, tubes generate heat, heat rises, the chassis is one big metal "pan"........hhmmm.... Fender no longer uses carbon composites, Matchless uses only carbon composites...go figure...:smokin:

All the rest of the resistors checked out fine, and using our previous 100k example, this 100k is well within specs..
Picture009.jpg

The rest of the caps, the blue things on the turret board all checked fine and rarely are they replaced as they're not "worked" particularly hard. Mostly I just check for DC creeping through these.
A close up of the output tube sockets reveal some interesting things..
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First off, the large blue/green resistors mounted to the tube sockets are the right value, 470 ohm and have been replaced at some point, but these are metal oxide resistors and their value does not change when heated. I'll go ahead and swap these with 1 watt carbon comps to insure "vintage" performance (go two pics up and see new ones).....I'll go out on a limb here and tell you not only do these resistors heat up because they have 440v going through them, but they're also directly mounted to the socket.....they get a little warm...
Thus why the previous discussion about the temperature effects was brought up. It is not uncommon for most people to use the metal oxide resistors here, as the original ones are real hard to find! (few shops stock them) It's not a life/death killer of tone, but I try to keep things as they were originally designed.
The big blue cap under the ground switch is the "death" cap! WHEN..., NOT IF, this cap finally shorts the entire chassis becomes lethal depending upon how the ground switch is set....Oh wait a minute, it looks just like the ones I said "rarely fail" earlier... Those have DC on one side, (caps pass AC through, but not DC!) This particular "death" cap has AC running through it whenever the amp is plugged in, regardless of whether the power switch is turned on (re-read that!)...If this amp is plugged into the wall for 30 yrs and never even turned on, this cap is "live" and wearing for all of those 30 yrs.... This is why it is important to "convert" these to three prong grounded! (and do not ever break the ground pin off of any plug, or I'll personally hunt you down and "thrash" you with a wet noodle!..:fingersx: )

Last part coming up shortly....

JS
 
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Re: "chopstherocker" Bandmaster on parade!!!

After replacing the cathode bypasss caps, we'll clean the pots out with some contact cleaner...
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notice the new "black" Ruby caps where the old one's were.. then we'll clean the jack contact points with a small file...
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these are "switching" jacks and are notorious for becoming corroded....causing nasty, noisy "pops" and "crackles"...:blackeye:
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Somebody also replaced the bias cap with a 50 uf/50v cap, instead of the 25uf/50v originally called for.....(will alter the tone!)...replaced that too!
So, with the new three prong plug and new caps installed....were ready to "form" the new filter caps. This is accomplished by slowly bringing up the power to the amp (with the tubes removed!!!!) on a Variac about 10 volts every hour until we're finally at 120v.
All that's left to do is to install a fresh set of 6L6's, bias her up.....and it's ready to rock and roll for another 40 yrs..... (I'll be 79 then....:smack: )

Schematic here.... for reference...
http://i14.photobucket.com/albums/a336/JeffSeal/bandmaster_ab763_schem1.gif

....just fwiw....:)

Jeff Seal

...now feel free to respond/discuss!!!
 
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Re: "chopstherocker" Bandmaster on parade!!!

chopstherocker said:
Dude, you are the man.

Question. That tube tester thing you got there. What the heck is that? I'm sure B2D is drooling over it right now.
HA ! I was about 12 years old last time I saw one of them. Any electronics shop worth going to had one.(I think even my local Radio shack had one back in the 70's) Thems was Da Daze! :D
BTW, Can I interest you in some 8 track cassette's?
 
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chopstherocker said:
Dude, you are the man.

Question. That tube tester thing you got there. What the heck is that? I'm sure B2D is drooling over it right now.

..well....it's a tube tester (we have 5 at the shop) they used to actually have these at grocery stores quite awhile ago and check almost every tube known to man! That particular one is pretty simple and accurate, but doesn't check for "microphonics" and isn't the one I use to "match" tubes.....actually I have an "variable" everything circuit for that...sort of a "dummy amp"....

KMC beat me to it!!!!! (calibrating one of those is a huge pain!)
JS
 
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Hey Jeff, I'm defenitly digging that tube tester. :)
Nice work on Chaps' Bassman too ! ;)
 
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Wow, nice stuff Jeff. I love the tube tester. I gotta get me one of those fluke multimeters like you told me a year ago... the ones I've been using have so many knobs and are really finiky.
 
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I am so intrigued by the inner workings of tube amps these days. I have been a tube snob for quite some time now, but the geek in me is really getting interested in the circuitry. I am reading a book now that STRATDELUXER97 recommended and I am quite facinated by it. I will not be poking around any time soon though I don't want to fry!!!
 
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Cool stuff Jeff...thanks!!!

I remember when they had those testers in the grocery stores....folks brought their tv tubes in to test & replace.

BTW UPS is paying off on my damage claim, so if that Marshall ever finds its way back to me, you'll be getting another for "Show & Tell" :D
 
Re: "chopstherocker" Bandmaster on parade!!!

THIS MAN HAS MY AMP!!!!!

This thread is just another reminder why I sent it to Jeff. Excellent thread man. So can you tell us a bit about how the replaced bias cap affects tone?

Anything other knowledge you can bestow would be greatly appreciated.

Luke
 
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Awesome thread, Jeff. That's some good stuff to look for if you have time to look over a potential purchase or have an old one that's been neglected for most of its life.
 
Re: "chopstherocker" Bandmaster on parade!!!

This makes me sad
because i sold chops the amp and i knew i would regret it, and i do, i am now looking for an older blackface fender again.. (after my glorious trip)

anyway i didnt know anything had been modded and i am a simpleton and never messed with the tubes because the amp worked

looks awesome i hope chops emails or pms me to let me know how it sounds!
 
Re: "chopstherocker" Bandmaster on parade!!!

I played thru a 65 Bandmaster head for years. Something about such a simple circuit gave it an amazing shimmering tone!
 
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Jeff, you are an exceedingly cool dude, just for doing the work, not to mention sharing what needs to be done in maintaining a "vintage" amp.

You win the Cat's Pajamas Award! :)
 
Re: "chopstherocker" Bandmaster on parade!!!

And now there rest of you know why I kept telling all of you that Jeff is the MAN to go to for AMP restoration and repair.

PS: Speaker too!







PPS: Heck of good guitar player also.
 
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Jeff, do you work on Bassman heads & Duncan Convertible combos?
 
Re: "chopstherocker" Bandmaster on parade!!!

Benjy_26 said:
Jeff, do you work on Bassman heads & Duncan Convertible combos?

Yes, we work on amps, mixers, KB's, speaker reconing, pro audio, lighting.....it's a "rough" life playing with everyone else's "toys"...:27:

Actually, I have 9 brand new (in the box) SD modules.... of course, I don't have them right in front of me...but I have the High gain FET among others..

Jeff Seal
 
Re: "chopstherocker" Bandmaster on parade!!!

Jeff, I really need to PM you but your message box is full... :(
Killer thread!
 
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