Re: Ground Wire On Tune-O-Matic Bridge
You shouldn't have to use any foil. The wires to pickups and to the three-way switch should be shielded. The cavity is better with shielding foil but if you are willing to use yourself for a shield then you ground the strings and that's that. The Explorer has a very small electronic cavity, so there shouldn't be a noticeable hum when doing that.
If you want to use foil, you just have to touch it somehow. You cannot folder to kitchen aluminium foil. Usually what you do is that you make it touch the pots and since the pot's cases are grounded that grounds the foil.
I have one construct where I solder uninsulated copper wire to a ground place and wrap that around the foil.
Anyway, I think you still have a real problem there. Shielding the cavity shouldn't be required. Touching the grounded strings should quiet the guitar down to almost unhearable.
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I had Dean Markley Custom Lite on it, that is 009-046 (the low strings from a 010 set). I did not modify the nut for it.
The wires to the switch are not shielded.
Installed the pickups and extended the length of the lead with unshielded cable= original noise problem.
Thought it was a ground (cold joint or a broken wire) took all of the old wiring out, installed new everything= still noise.
Took it too a tech who pointed out I didn't use the shielded cable and that was letting noise seep in. Makes sence looking back because the multi-meter was showing all the signal and ground paths as solid connections.
Used shielded cable to lengthen the leads took care of most of the noise.
However I could not use the original shielded cable that ran to the switch because I had cut it to short.
So I still have a bit of noise because the switch leads are not shielded hence the need for some tin foil because I don't have any shielded 5 conductor wire around that was originally used in the guitar.
The noise is way less that before, but still a noticable amount when I let an open string ring out. And touching the guitar strings does quiet it down to nothing.
Shielding the cavities with the shielding paint wasn't required I did it for my own preference and not trying to fix this noise problem. I most often play around electronics (tv, computer monitors, etc) and I have found that it helps to reduce the interfearence I pick up. (FYI When I am working on this guitar and trouble shooting it I am around nothing that could cause interfearence)
And when I did the foil around the switch wires I forgot the run a foil ground with it. I was in too much of a hurry and wrapped and tapped it. Tomorrow I will make sure to do it correctly. I am sure once that is done everything will be as it should.