Re: I removed my tone pot yesterday
How to make your own no-load tone pot from your existing tone pot:
Remove the tone pot from the guitar, desoldering the capacitor from the shell. (I used a new pot in these photos) Make sure to note where everything was attached to.
Using a dull knife, bend the 4 tabs that secure the shell to the body of the pot. All parts will be loose when the shell is removed so make sure that everything is contained.
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This is the pot with the shell removed. Don’t remove the grease from the inside of the shell or from the back of the wiper…it needs to be there.
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This is thepart of the pot that the work will be done on…
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The knife blade is positioned at the point that we will be working in.
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Using the knife, scratch off the carbon track from the resistive surface at the point shown. Make certain to remove any copper that underlies the carbon at the point the solder lug attaches; when removed properly, you should have bare epoxy board exposed for the full 1/8”. When the ton pot is on 10, it will rest on this epoxy surface and will remove the tone pot from the circuit. Take your time, the exposed epoxy should be as smooth as possible so that the pot doesn’t hang up at “10”.
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Just for fun, I measured the full resistance of the pot with the 1/8” of carbon removed; it measured as an open load as it should. Before removal, the reading from the same points was 500k.
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Reassemble the pot, making certain that it is seated properly. Bend the tabs back into place and gently seat them with needle-nose pliers.
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Reinstall the pot in the guitar using your disassembly notes as a guide; when the pot is on “10”, it is out of the circuit and “1” through “9” behave as they did before.