Routing a guitar for additional pickups

BigJoe77

New member
Please share with me your success or horror stories about routing for an additional pickup or modifying an existing rout.

Any tips?

Getting ready to mod a guitar in to a swiss army knife and am halfway hoping somebody talks me out of it.

- Joe
 
Re: Routing a guitar for additional pickups

If you a router and template, AND know how to use them, it is pretty easy. If not, then leave it to a pro.
 
Re: Routing a guitar for additional pickups

I had my father make a swimming pool on one of my guitars and the body was so thin that there's now a hole over the tremolo spring cavity. The pickguard covers the hole so it's not a big deal.
 
Re: Routing a guitar for additional pickups

if its under a pickguard and you dont mind it looking a bit DIY...then its easy enough to do with some patience and a set of good chisels. If you really take your time and do some thorough sanding then you can get it to look as good as a router.
 
Re: Routing a guitar for additional pickups

Thanks for the feedback.

I've used a router and I bucked up for the templates (both the body and pickguard version) from StewMac so I could keep it as pretty as possible.

Good news is that a pickguard will cover the work if I blow it up...as long as I don't go all the way through the wood.
 
Re: Routing a guitar for additional pickups

I assume you're talking about a middle PU. 5 years ago I had a couple 335's routed for a middle HB by a luthier. I wanted lots of PU combinations with coil cuts and phase between the 6 coils. Afterwards I found out that a HB in that position doesn't sound anything like it would in the bridge or neck (the tones are surprisingly weak & thin). You get more usable sounds in a twin HB guitar with the Jimmy Page system, which is what I prefer.

If I had to do it over again, I'd get a P-90 or Fender-style single coil routed for the middle, but not another HB. HSS & HSH guitars are extremely popular, but in 50 years virtually no one's copied the HHH idea. What I've done since then is use a Phat Cat for the middle HB's I have, which is still not perfect, but it is an improvement. I haven't experimented with magnets in the middle position, but that may make a Phat Cat sound better (it definitely improves Phat Cats in the neck & bridge).
 
Re: Routing a guitar for additional pickups

I've got a Tele that has standard bridge and neck pu routs. I'm going to give it a modified Brent Mason flavor with a full size neck bucker, strat mid, and keep the standard tele bridge. (So, expanding the neck route and adding a middle, yep.)
 
Re: Routing a guitar for additional pickups

I've got a Tele that has standard bridge and neck pu routs. I'm going to give it a modified Brent Mason flavor with a full size neck bucker, strat mid, and keep the standard tele bridge. (So, expanding the neck route and adding a middle, yep.)


That sounds like it's worth doing.
 
Re: Routing a guitar for additional pickups

I have only heard horror stories, but if you have templates and a router, you should be good to go --- just mind the depth!

Measure twice, cut once,
Hunter
 
Re: Routing a guitar for additional pickups

I know I've messed up a Strat by not having the template securely attached...just make sure that thing is really on there before you turn the router on. I'm not trying to talk you out of it though, I still say go for it.
 
Re: Routing a guitar for additional pickups

I opened a single sized route to a 'bucker with a drill, chisel, and lots of sanding. I marked the depth on the drill bit with tape, "outlined" the new opening with the drill, used the chisel to knock out the chunks, then used the sandpaper to clean it up.
 
Re: Routing a guitar for additional pickups

I opened a single sized route to a 'bucker with a drill, chisel, and lots of sanding. I marked the depth on the drill bit with tape, "outlined" the new opening with the drill, used the chisel to knock out the chunks, then used the sandpaper to clean it up.

this is so **** punk rock
 
Re: Routing a guitar for additional pickups

i've only had one or two mishaps routing out a guitar... both times my template's slipped off the double sided tape i used to hold them in place...
 
Re: Routing a guitar for additional pickups

Triple check the depth and go slow, you should be fine. Do a little, check, do a little more, check, it's not a race. Also use a nice sharp bit so nothing unexpected happens.
 
Re: Routing a guitar for additional pickups

Horror Story: A friend of mine routed a larger hole on a Tele, for a bridge HB. Router slipped and took out some unintended wood. He glued an engraved name plate over the gash, but his name is on the plate, so the guitar is pretty much unsellable, unless you happen to have the same name (too bad his name wasn't John Smith).
 
Re: Routing a guitar for additional pickups

Accidents do happen. A full power router can hack into your hand, or you can lose your grip on it and it tears up parts of the guitar. Ask me how I corrected the neck angle on a Roadstar lately and the router fell into the template.

For a one-time under the pickguard job I'd use mechanical tools, if you don't want to re-sell the guitar, or pay $30 to somebody with a router.

Having said that, the used gear prices for routers, templates and even the Stewmac bits are very high. It is feasible to buy the stuff on Amazon and ditch it when you get bored if you keep it in top shape.
 
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