2 projects: a build and a makeover

BrianS.

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WARNING: If you decide to follow this build thread, be ready for long wait times between updates!

CTN's projects thread a couple weeks ago kind of kicked me in the rear to get going on a couple guitar projects I've had on the back burner for quite a while.

First up is what I will call #3. This is the 3rd "from scratch" electric I've built with this particular design, which of course is still being refined.

For #3, I've had the body and neck blanks made up for years now; purchased a pre slotted fingerboard at least a couple years ago, and am using a truss rod that was stolen out of my broken #1. The guitar is pretty much all black walnut: Body is 3pc walnut with a figured walnut cap; neck is 1pc quartersawn walnut with a scarf-joint peghead; fretboard is ebony. I'm trying a 25 inch scale on this one. Frets will be Jescar EVO gold. Electronics are up in the air at this point.

So, over the past couple days I've glued the fret board onto the neck blank & routed the neck mortise. Doesn't seem like much, but I'm just able to pick away at this thing. Here's a couple pics:

004.JPG

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Before I go any further, I've got to get the bridge I will be using so I can calculate the correct neck angle. After I get the bridge, I can do a lot more work. Bridge will be a tune-o-matic of some kind, but I may countersink it to reduce the neck angle. Strings will go through the body with no tailpiece, like my #2.

Project 2 is a "make-over" of an Aria Pro II "RS Series". I think I started this project just to torture myself. I don't see how makes sense otherwise. Anyway...

This what the guitar looked like when I bought it:
001.jpg

This is where I'm at with it now:
003.JPG

I removed all the finish from the body; routed a spot for a middle pup; sanded body down in prep for new finish (still needs final sanding); removed the severely worn original frets; prepped board for new frets.

The plan is to set this guitar up "strat-style" with 3 singles, master tone, master volume. If the budget allows, I will put a Wilkinson tremolo on it. Not sure what pups yet, but probably Duncan SSL-1s. Not sure what I will use for frets yet. Might go stainless, but I do have some left over nickel silver fret wire that I may use...not sure how much cash I want to put into this thing.

Well, that's it for now. Hopefully it won't be another year before I get to do more on these guitars.
 
Re: 2 projects: a build and a makeover

Is it too late to go with a abm katana floyd rose chuckles.?

Ha! What I really wanted was an original Floyd Rose...um...original? You know the one without the fine tuners that they have "reissued". Too rich for my blood, though.

Glad to hear that abm makes good stuff. Those darn German's know their onions!
 
Re: 2 projects: a build and a makeover

Walnut is such beautiful wood. THat's gonna look awesome when it's done.
 
Re: 2 projects: a build and a makeover

Finally a little update. I'm working on the Aria mainly, as it will be easier to finish.

Refretting the neck. I decided to use the EVO fretwire I have on hand. This stuff is HARD! Significantly harder than nickel silver.

002.JPG

I am gluing and pressing the frets in on this guitar. I've never used a fret press (just a fretting hammer) before. So far I like it. In this pic it looks like everything is crooked and messed up...it's not! Just a weird angle, I guess:

001.JPG

I sprayed the body over a month ago and have been buffing it out recently. Lots of work and my rattle can finish kind of sucks. I'm not worried about it, though:
003.JPG

I'd call the color chocolate brown, I guess. I think I'll go with a black or tortoise pickguard and cream or "parchment" Fender-style knobs.
 
Re: 2 projects: a build and a makeover

Getting close to being done.

Installed the new EVO frets. Leveled, crowned and polished. Pressing them in was a great experience...much better than hammering, imo. The EVO is a lot harder than nickel silver, but leveled and polished out just as easily as n.s. I'm usually not a fan of gold hardware, but the gold frets aren't really distracting or gaudy.

003.JPG

Everything got pretty dusty in the shop, as I had to route the neck pocket deeper. Apparently the original bridge sat up quite a bit higher than a typical fender style bridge. I ended up routing about 1/16" out of the bottom of the neck pocket. After that, everything fell into place quite nicely. I was able to intonate the guitar and set the action pretty low...just a hair over 1/32" under the high E and just a hair under 4/64" under the low E. The neck is nice and straight.

I am not happy with the finish, but that's a long, boring story. It will be good enough. Next time I post, this guitar will be done.

001.JPG

002.JPG
 
Re: 2 projects: a build and a makeover

^Lucked out on that walnut. Was just a board out of regular shipment of walnut at my old job.

Once the Aria is done, I can pick away at #3. That one is getting EVO frets as well.
 
Re: 2 projects: a build and a makeover

^Ha, no doubt! I had to balance my clipper on the bench, press down hard with one hand, and use the other to try and keep the fret from flying off into the unknown regions of my shop. Still, I'm looking forward to using it again. It has a nice, slick playing feel & I'm curious as to how much longer it will last before grooving.
 
Re: 2 projects: a build and a makeover

Are you going to bevel the body of #3?

Also, the Aria looks great. How old was it? My JS Series had a partical board type of body. Your RS series seems to be solid wood.
 
Re: 2 projects: a build and a makeover

^Not sure exactly what #3 will get yet.

Aria is "solid" wood...7 pieces of solid wood. A "bread board" body, if you will. Sounds good, though.
 
Re: 2 projects: a build and a makeover

Don't know how I missed this before. Things are looking good. Can't wait to see some more progress on the Walnut!
 
Re: 2 projects: a build and a makeover

Aria is "done":

002-001.JPG 003-001.JPG

This thing sure gave me some headaches along the way:

-After mounting the new bridge, I found I was off by about 2mm to the left, so I had to plug one hole, redrill and remount the bushing.

-The top of the saddles on the new bridge sit much lower than the orginal, so I had to reroute the neck pocket about a 1/16" deeper to get the correct string height off the fret board. This made it so I had to make a spacer to go underneath the neckplate so I could get the neck screws to seat all the way into the neck heel:

003.JPG
002.JPG

Pickups:

-Originally I wanted to put Duncan SSL-1s in here, but then I met and started to do business with the US distributor of Entwistle pickups. My first choice from the Entwistle lineup was their noiseless strat set, which has a dummy coil under the regular coil, making the pickup a fair bit thicker than standard. Too thick for this guitar, as I routed into the spring cavity a bit when fitting the neck route. Scrap that idea. Next I went with their Neodymium magnet single coils. Install went fine, but the tone is just not there. Very dull neck pup tone, not at all what I was expecting and not nearly "stratty" enough. In fact, my A4 equipped SH-1N has more snap and clarity than the Entwistle. These things are getting taken out as soon as I can and being replaced with SSL-1s.

Played a short gig on Sunday with the guitar and it plays great and is very comfortable. The tone is not there, though, and that frustrated me quite a bit.

Can't wait to get #3 done!
 
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