Re: Duncan Design Pickups
Duncan says "wind this with this for this many turns at this tension and finish off with these pole pieces, this magnet and this baseplate with this connecting wire"...
The Asian manufacturer isn't just out there winding pickups at random tensions with miscellaneous parts and hoping they get it "close". Those "decades" of working with pickups has given Duncan the ability to find alternative winds and combinatons that offer similar tonal characteristics, without giving away the exact trade secrets of their most profitable formulas. However, the formulas they DO use in the Duncan Designed stuff is close enough to satiate many players' appetites and give just about anyone looking for better tone what they want, without hurting their wallets.
As for quality, there IS a difference. Even though a pickup is "only" bits of metal, wire and plastic, I've seen extremely cheap plastic bobbins, low quality wire, cut rate shielding, cost-cutting waxes used (and no wax at all in the cheapest stuff), poor quality leads and crappy solder used in many pickups. That's just the materials. Then you have to put it all together and things like crooked covers, stripped pole pieces and poor quality solder joints come into play.
Duncan's Asian manufacturer is a proven producer of quality pickups and they are given their own quality restrictions to meet with the Duncan Designed stuff. For the most part, the DD pickups I've had experience with (which is every humbucker in the line) has been as consistent as the U.S. made stuff and held up nearly as well. In fact, from a "quality" standpoint, I think the Duncan Designed series is among the nicest "budget" line to be found anywhere!
Do I prefer U.S. over Asian Duncans? At times, certainly. Due largely in part to the greater selection when fine-tuning a sound. However, there has been more than one occassion when the Asian counterpart has given me exactly what I wanted when the U.S. version didn't! And that goes for other players I've helped find pickups for, as well!
EPHMAN- For $30, you can't go wrong with a brand new HB108 for what you're looking for. There is nothing else quite like it, though it does resemble a Distortion/HB-103 type sound in most respects. Get it, figure out where it lacks (if it does at all) and we can better direct you where to go from there! Chances are, it'll give you what you want and you'll still have money leftover to eat!