Finally My Dearest Old Friend Gets Her Voice And Playability Back !

crusty philtrum

Vintageologist
Back in the 1980s I bought this Washburn Bantam headless guitar (all-wood body/ set-neck) and played the hell out of it for about seven years, it went everywhere with me. The neck was fabulous, but I knew the wood was rubbish.




In 1993, I designed a new body and (set) neck for it, and a luthier friend built the new chasis from Honduras Mahogany, and it was fitted with all the hardware from the Bantam. Because of the small body, the neck was created from wood cut from the side of the body blank. The fretboard is New Guinea Ebony. Completed in 1994, she looked like this ...




Again, this was my number one instrument and I played her constantly. (The scale length was, and remained, 25" ... the tuner and bridge sections is brass, and despite it's small size, the instrument is deceptively heavy, plays and sounds just like a LP). I also ended up with another body blank from the same plank of Honduras Mahogany which I ended up using, seventeen years later, to build the LP-based instrument that is featured in 'The Vault' here at the SDUGF. Here they are together about four years ago when the 'younger but bigger sister' was completed ...



(here's a not-so-good pic but it gives an idea of the size ...)




The headless guitar's bridge and tuning mechanism had always been rock solid and extremely reliable, but after years of intense use on both the original instrument and the rebuilt version, there was wear in the roller saddles that was affecting the tone, where I once had good solid notes, I now had loose, buzzy rattles and compromised response. Behind the bridge, a tension bar runs across all six strings, so I wound that down for more tension over the saddles ... that didn't help much, and also made the guitar very different to play, too much tension.

A primitive attempt at a home remedy by fitting rollers from a Schaller roller bridge only made matters worse.

I was heartbroken. I knew I wasn't likely to find any replacement parts, the only ways I would be able to save the old girl would be to either try to find another s/h Bantam guitar to source (hopefully) better parts, or find someone with fine engineering skills and equipment who could restore or re-create the saddles. I spent three years looking at various headless tuning/ bridge systems for something I might have been able to adapt or modify.

Finally I recently saw something I thought might possibly be something I could adapt, so i took a $70 chance and ordered the part. This is what unfolded ....
 
Last edited:
Re: Finally My Dearest Old Friend Gets Her Voice And Playability Back !

The guitar built around that neck looks like a LP mutant of that sig model Reb Beach had out years ago...
 
Re: Finally My Dearest Old Friend Gets Her Voice And Playability Back !

wHAT!!! LEFT ME HANGING.....

For some reason, Photobucket is crawling along like a slug, taking some time to put this all together ....

*

btw, the full-size LP used a Warmoth neck; but with the mini-headless guitar, the luthier mate built a completely new neck and fretboard, and replicated the profile of the original Washburn neck perfectly, which was my number-one priority for the new version.

I should also mention that the bridge/ tuning system was not the 'Licensed by Steinberger' type used by most cheaper headless guitars, it seems to be Washburn's own creation. It's been solid and accurate for almost thirty years and a lot of use, but the Bantam guitars are rare and I've never seen their bridge/ tuners on any other instrument.

ok, here's what happened next dot dot dot
 
Last edited:
Re: Finally My Dearest Old Friend Gets Her Voice And Playability Back !

Abm make a nice headless unit.....Can i have your explorer? :10:

And yeah photobucket has been really bad....
 
Re: Finally My Dearest Old Friend Gets Her Voice And Playability Back !

Really cool story and I really like the new one! looks kinda like a mini Les Paul! :headbang:
 
Re: Finally My Dearest Old Friend Gets Her Voice And Playability Back !

I stumbled across this little item made by ABM on the Allparts site, and I thought it might have potential. It cost me a total of AU$ 70 to get it to my door, and I was quite prepared to take the chance. Here's what I got ...




Here's the bridge with the tuner section behind it, you can see the 'tensioner' bar running across all six strings just behind the bridge ...






So I loosen the strings, unscrew the tailpiece/tuner section and swing it out of the way so I can lift the bridge out ...




And then I'm looking at this, the old and the new, thinking and looking and measuring and guesstimating ...

 
Re: Finally My Dearest Old Friend Gets Her Voice And Playability Back !

Here's the old and new bridges stripped down ...




First, a bit of hacking with a hacksaw ....








Ya see where I think I'm going with this ?
 
Re: Finally My Dearest Old Friend Gets Her Voice And Playability Back !

Cool, 'bout time you got the old gal back to being playable ;).
 
Re: Finally My Dearest Old Friend Gets Her Voice And Playability Back !

The biggest worry is that the original bridge base will sit exactly in it's regular location, so i have to hope any new saddle installation keeps the strings exactly where they should be. Soon I'd find out. So it's time to fit the saddles to their baseplate ...




Well, it seems to look pretty good, just have to hope it's going to work ....






Obviously from here it was simply a matter of dropping it back into it's location, and setting the tuner block/ strings into place to see how things were looking. The string spacing was perfect, I was very relieved about that, but there was a problem.

The total height of the bridge had now increased, and even with the bridge base sitting on the wood in it's routed area and the saddles set flat, the strings weren't in the zone for any kind of playability. I had to deepen the rout under the bridge by about 3-4 m.m. and that seems to have got everything perfect, with plenty of adjustment available.

And the tone is back !!!! So I have been able to loosen the tensioner bar to restore the original feel, and even though the guitar needs a new nut (which I am doing at the present time, the blank is shaped and fitted, just got to cut the slots), the strings all ring out fully, and evenly.

So at this point, i still have to slot the nut, fit new strings and precisely set the action and intonation. But at least now there's a reason ... the sound and feel are back to where they should be, and my number one will be back to full health and ready for another twenty years.

 
Last edited:
Re: Finally My Dearest Old Friend Gets Her Voice And Playability Back !

An engineering masterpiece my friend.

Time to rock the hell out of that gal with some Billy Thorpe and the Aztecs:headbang:

I'll back you up on the Lester:9:
 
Re: Finally My Dearest Old Friend Gets Her Voice And Playability Back !

I haven't really got used to the hybrid pickups that in installed a few years ago, because by then I already suspected wear was causing loss of tone and the guitar was starting to fall into disuse. (The pickups are Jazz/59 in the neck, JB/Custom in the bridge, push-pull volume pot switches the bridge to parallel). So once the nut and fine-tuning details are taken care of, it will be a whole new bunch of resonant and sonic aspects to discover and/or re-discover.

Many headless guitars don't seem to sound as 'full' as their bigger relatives, but this lady lacks nothing, the combination of the quality wood and the milled brass bridge/ tuner system make a full and rich tone (and I think she's heavier than her full-sized sister). After this work, it seems that all the parts are solid and I don't feel anything is being lost now. It even feels better playing unplugged.

Hehe, she even has a new friend now, someone of her own size ....

 
Last edited:
Re: Finally My Dearest Old Friend Gets Her Voice And Playability Back !

Excellent work!! Quite creative! Glad it worked out!

I thought it was just me that was having probs with photo bucket.. OMG, was terrible the other day when I tried to use it
 
Re: Finally My Dearest Old Friend Gets Her Voice And Playability Back !

Love this project!
 
Re: Finally My Dearest Old Friend Gets Her Voice And Playability Back !

Beautiful!! I've become a big fan of headless guitars since I got my Strandberg. Much easier to wield around the house, travel around with etc... Add a chambered, ultra resonant body and they're fantastic for unplugged practice too. May you receive another 17 years of joy with her.
 
Re: Finally My Dearest Old Friend Gets Her Voice And Playability Back !

Beautiful!! I've become a big fan of headless guitars since I got my Strandberg. Much easier to wield around the house, travel around with etc... Add a chambered, ultra resonant body and they're fantastic for unplugged practice too. May you receive another 17 years of joy with her.

In crustys will i get this guitar. :headbang:
 
Back
Top