Introducing The Tone Ranger Pedal

idsnowdog

Imperator of Indignation
Background: I have been intrigued by the idea of a Treble Booster and cocked wah for years but until recently they were relatively expensive and hard to find vintage/boutique gear. Many of my favorite players used the Dallas Rangemaster so I looked for a schematic and was surprised they are very simple circuits. I found a video on youtube of the Cesar Diaz Texas Ranger and I liked its sound. I also found a layout file and it's very close to a Rangemaster except that it has a three-way switch for low/mid/high capacitor settings.

The Build: I started out with 100% recycled carbon comp resistors and tag boards from a 1950s Hammond Organ I scrapped. Although I could have used Germanium transistors I chose 2n3904 Silcon instead. Germanium transistors can be inconsistent, noisy, and sensitive to voltage and temperature changes. While testing on the breadboard I found the circuit was too noisy and had low output. Since there are only six resistors I decided to replace them with 1% tolerance metal films. The change in the noise floor was amazing! It was much louder, cleaner, and less hissy with metal films. Since I didn't have a three-way rotary I used three on/off toggles while testing and I found the three stock capacitor values worked pretty well but could use some tweaking. I found a 1p10t switch at a local salvage place so I wired it up with capacitors ranging in values from: .003, .0047, .0068, .01, .02 , .03, .047, .068, .1. I tried to be "scientific" and separate each of the values by four intermediate values to cover as much ground as possible. However, that experiment was a bit of a bust because there are only five unique values available on the switch. I got three too-dark, one perfect middle, and one too-bright setting. So, I need to go by ear to find five values that work instead of trying to guess which will work based on a chart. I need to find those Michael Schenker and Brian May frequencies. Having experience with Gibson Varitone-style circuits I also chose to install a 3H inductor after the capacitors to affect the Q of the frequency range. I tested with and without the inductor and found the difference was pretty subtle until about the 2/3 point on the volume pot. The louder it gets the more the inductor changes the frequency range. I was going to have the inductor on a switch but I just wired it direct because I like what it does with all settings. The inductor gives the capacitor settings more of a cocked-wah sound.

The Evaluation: This thing kicks HARD! It is surprisingly loud and cleans up well by rolling down the guitar's volume. Beyond the 2/3 mark on the pedal's volume, I almost get a fuzz tone. It does Thin Lizzy, Black Sabbath, and Uli John Roth easily. There's something unique about a treble booster that makes every amp sound like it's cranked even at low volume. I also played around with adding simple diode clipping to the output with interesting results. Two Germanium diodes reduce the frequency range and make it sound brighter and more compressed (more warmth but less clarity). Two Silicon diodes make it sound much brighter, tighter, and more aggressive (lots of aggression but no balls). Two LEDs darken and round off the tone (OK for bright settings but otherwise too dark). Two Zenner diodes brighten and compress the sound (weird and hard to explain). Two Schottky diodes brighten, compress, and saturate the sound (juicy with lots of sustain). One Silicon diode is better than two and tightens things up nicely. I might add an on/on switch to choose between two Schottky diodes (smooth) vs one Silicon (tight) option. ​
 

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what a fun experiment! i have a rangemaster clone a buddy build for me with the high/mid/low switch. ill have to open it up and check values to see how similar it is
 
I tested tone capacitors today and found the values I like best. I removed the low-frequency capacitors and focused mainly on the midrange. I noticed some oscillation over 75% on the gain knob on the high capacitor so I put a 250pf silver mica capacitor on the 100k output resistor which attenuated frequencies above 7khz. Now I can get the gain up to 95% on the knob before any oscillation. It also reduced the hiss and ice pick frequencies greatly. I also tried reducing the cathode bypass capacitor to 10uf to tighten the bass but it sounded anemic so I kept the 33uf. A 22uf capacitor might work. The cutoff frequency calculators say one thing but my ears tell me something different. It would be interesting to see what it actually does look like on a scope.

Values:
18nf- Low
10nf - Low/mid
5.6nf - Mid
3.3nf - Schenker wah frequency
2.2nf - High
 
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Very cool project. Some years back (more than 10 I know that, wow, that long) I did a Rangemaster clone with a cap selector switch or a fatter sound. Can't remember what values I used but I know it was stock, more mids, and fat. Based off the Keeley Java Boost. The first one I did was on perfboard. The second one I did was on tag board. I still have them but don't use them in my rig.
 
I spent most of the week tweaking the bright setting and lowered the high capacitor's value to 820pf to make it sweeter sounding. I added an asymmetric tube screamer style soft clipping circuit on a SPST switch. It has one blue LED and an ancient Germanium diode. The old Germanium is kind of unobtainium and I have seen them going for $20 for NOS on eBay. I got it from an old radio I scrapped. I have modern Germanium diodes but they sound a lot brighter. So it would be hard to duplicate this if I wanted to. Although, two blue LEDS are close. Engaging the TS style clipping circuit lowers the volume and gives it a round warm clipping to mimic the sound of Germanium transistors.

I also built an asymmetric hard clipping circuit on a SPST switch off the output stage. It has a Silicon 1N4148 diode and a modern Germanium diode. It has a smaller volume drop and a tighter and more aggressive tone.

I also added the ON/ON switch back to the circuit to switch the inductor in/out. On brighter settings, the inductor can be a bit harsh since it changes the Q of the frequency selected. With it on you get that characteristic "doink" sound that a cocked WAH and Varitone have when you pick notes.

I am mostly done with the circuit and can finish the enclosure. I will post a DIY schematic once I'm done.
 

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I moved the circuit to a better case and cleaned up the wiring. I added a 9V adapter and a wet/dry mix knob which doesn't work. I need to add a foot switch.
 

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Changes:
  • Added a footswitch for true bypass.
  • Added rubber feet.
  • Added a Green LED.
  • Added a DC jack
  • Added cable guides.
  • Added a ferrite bead to the + power lead.
  • I changed the tone switch to a 6-way I had from a scrapped organ. I forgot I had it. This allowed me to add a 6.7nf capacitor between the 10nf and 5nf capacitors and remove a dead spot on the switch.
  • I changed the input capacitor to 7.3uf to tighten the bass response.
  • I changed the output capacitor to 6.7nf to tighten the bass response.
  • I reduced the high-cut capacitor from 250pf to 150pf. This allowed me to raise the cutoff frequency from 7khz to 10khz improving presence while still filtering hiss.
* I experimented with adding a second recovery gain stage transistor after the tone stack. The only transistor that worked was a PNP Germanium 2N1305. I don't know why it works because the other is a Silicon NPN 2N3904. Together I get a super saturated high gain overdrive sound that is smooth and silky. However, it doesn't work with the inductor setting. I might be able to replace the on/on switch with an on/on/on switch so I can choose between no inductor, inductor, and a second gain stage after the tone stack. I will buy more 1305s because I could use them to build a Deacy amp replica.
 

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I tried an interesting set of experiments today with good results. I took the output of the first transistor before the tone circuit and T'd it. I then brought in a second gain stage. I tried NPN 2N3904, BC108C, TIP41C, 2N3053, and an LND150 MOSFET with good results. So the second transistor is in series with the first but is parallel with the tone circuit.

The output of the second transistor then goes to a .022uf capacitor that works as a high-pass filter that attenuates below 72HZ which is the same frequency as Low E on a guitar. The signal then runs to a 3-meg volume pot straight to the output jack. I started with a 100k volume pot but the output was too dark and muffled. There was also a lot of phase cancelation that sounded awful. So I skipped straight to a 2-meg pot and tried 3 and 5-meg pots too. Large value pots greatly improved the frequency and dynamic range. 2 or 3 meg are the best sounding and there are no weird phase cancellation issues. If I remember correctly a second transistor only gives 20% more volume but it is a useful boost. The volume acts as a mix knob between the two gain stages. I tried bringing the output back into various points of the circuit but it sounds best in parallel going directly to the output jack. It makes me wonder how it would sound if the two transistors were in parallel instead of series.

The Transistor Results.
  • The 2N3904 had good output and overdrives easily so it is midrange-centric and not as clear as the others.
  • The BC108C has a slightly lower output, is brighter, and overdrives less. It is aggressive and tight.
  • The TIP41C has less noise and has a wider frequency range. The TIP41C distorts instead of overdriving.
  • The 2N3053 is a dead ringer for a Germanium transistor although it's Silicon. It has more warmth and less clarity than the other Silicon transistors.
  • The LND150 has the most volume, clarity, and widest frequency range. It distorts instead of overdriving. The LND150 sounds closer to 40% of the volume of the first stage so it is the most effective sounding.
 

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I wired the second transistor fully parallel today and it kicks ass! I can now balance wet/dry with no interaction.
 

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Cool project.

Does anyone know how I can wire a pot to control the amount of tone capacitor in the circuit?

If you're asking if you can wire a pot to vary the capacitance, you can't. You can only vary the amount of signal that hits the capacitor, as in a standard guitar tone control. Variable caps do exist, but they are only in the pf range, for tweaking RF circuits.

Large scale variable caps would be cool, but technology hasn't gotten there yet.
 
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