Re: Watch me ruin a guitar I kinda hate!
Well, last night was boring.
I've got four files:
A small pointy triangular one:
A big flat one:
An actual luthier type tool that I was told I'd need for this (it has like weird rounded concave cutting edge):
And the tiniest, itsy bitsiest small toothed flat file that I could find at the hardware store.
I've only needed the big ass one and the tiny flat one so far.
So, The first thing I wanted to do was get rid of all the pokey and painful fret ends.
- Turn the neck so that the frets are pointing to the right, put the big flat file on top of the frets, move the file back and forth across all the frets evenly. Then panic that you're doing something wrong and are going to ruin stuff and stop.
- Turn the neck so that the frets are face up, hold the fret flat against them on the right hand side. Now you can see a tiny gap between the file and the neck . . . that's caused by the fret ends sticking out. File away (just slide the file back and forth . . . you need to apply a little pressure, but not too much) until that gap disappears. This is much better because you can see what the hell you're doing and are much less likely to accidentally wreck anything.
- So, initially I started out so that I was filing at about 90 degrees to the frets. But then when I ran my hand over it it didn't feel right. I checked some of my other guitars, and it looks like the edge is usually beveled. You don't want to bevel too much, because then you've got less playing area on the top of the fret, but too little will make the frets feel uncomfy in your hand. I settled on about 30 degrees. Adjusted the file, and went at it again.
- The file didn't really seem to dull. I just tapped it against the corner of a garbage can and occasionally wiped it off with a rag to get the bits of metal out. You want to keep going until you're just starting to make contact with the wood at the edge of the neck. Go slow at the end.
This process didn't take too long (maybe 40 minutes or so) and was pretty easy.
So, at this point I ran my hands up and down the neck again. Nothing was sticking out, but it still felt scratchy. The problem was the edges . . . I appeared to have filed them razor sharp. So then I took my itsy bitsy flat file and rounded off every fret. After slightly scratching the fret board with the first pass I made over the fret end, I decided to put some painters tape over the board. After that, it was pretty straight forward to round off all the fret edges working one by one. But it ****ing took forever. Just file, run your hand up and down over the fret and when it's smooth go to the next one. This was easily two, two and a half hours. It's done now (finally), and feels great when I run my hands up and down the board. This was the most boring part of fretwork so far.
So, next up would be leveling the frets. To prep for it, I took a small metal string action guage that I've got that's about 3 1/2 inches by 2 inches:
It has straight edges, so I just laid it across three frets at a time and rocked it to see if the middle fret was high or not. When I got to the higher frets I had to use the smaller side. Then any parts that were too high, I marked with a sharpie on the fret. (On the highest frets it was too wide to do this.) My plan is that tomorrow I'll take the big flat file and lightly run it over the tops of the frets, paying the most attention to the areas with sharpie. I'll keep checking with my ghetto fret rocker until they're all at about the same height, and then (since the tops of some of the frets will be pretty flat) figure out fret crowning.
Pro Tip - When you notice a large pile of metal shavings/dust all over the living room floor . . . quickly but quietly get the vacuum cleaner and remove all evidence before your wife finds out. Also, pick up a half doze stainless steel fret ends that have flown all over the place. She'll be happy that you're cleaning things, you'll be happy that she's not angry at you for doing something that probably isn't even damaging the living room too much.
What I learned today:
- Be really careful with the pointy end of your big flat file (the red part in the pic). It will jab you over and over as you're working with it. If you have the capability, maybe cut it off. I might try that tomorrow with a hack saw.
- Filing stuff is easy, but very slow and boring as ****.
Have you thought about how cramped .110" frets will feel on a 24" scale instrument? They feel cramped to me even on 25.5" scale, and even 6230s (.078" wide) feel cramped to me on my Jaguar (24" scale).
What about 6105s (.090" x .055"), or 6150s (.102" x .042"), which would be getting toward the feel of the 6100s you like, but would not feel as cramped on the short scale neck?
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Nope, I did not think of that at all. Just bought an lb of the biggest frewire that I could get. Bigger is better, right? (Actually, my main reasoning was that stanless steel lasts a long time, and big frets last a long time . . . so together they should just about last forever so I never have to do this **** again.)
I guess we'll find out when the strings go back on. Just handling the neck it doesn't feel too bad though. There's a reasonable size gap that you can get your fingers in even at the 21st fret. There's a reason I'm trying this first on a guitar that I kinda hate.
(I was actually hoping to use this fretwire for doing an old virtually fretless mandolin that I've got too. In retrospect, that is likely asking a touch too much of it.)