1959 Les Paul replicas - build progress

Re: 1959 Les Paul replicas - build progress

nice looking build, next year i'm looking to do the exact same thing after my parts build inspired me this year.
 
Re: 1959 Les Paul replicas - build progress

^ I don't think so, I can't feel anything nerve or tendon wise so hopefully it should be as if it never happened in about a week.

More progress pics:


Sawing the fretboard to width. The offcut will be used for making the soles of some carving planes:

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Brazilian Rosewood fretboard blank, ready to be thicknessed:

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Removing most of the control cavity wood with a 1" forster bit:

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Rear view of the (almost) finished back section:

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Re: 1959 Les Paul replicas - build progress

Did some work joining the maple top for guitar #2 today (this one's a plain top), the friend I'm building it for didn't want hide glue so this one is with the more forgiving titebond. I still work to the tolerances I use for perfect invisible hide glue joints though, as it's good form and also good practice for hide glue joints.

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Two of the faces were flattened, and clamped together so I could plane the join.


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The shavings from this maple are whiter than white!


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Before putting the pieces together and up to the light, I checked them with a straightedge too lengthways and widthways. If these show no light, then putting the pieces together shouldn't either.


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The WD40 was for the clamps before I started gluing, just to get them working smoothly again after sitting in the garage.
 
Re: 1959 Les Paul replicas - build progress

Now that I've thicknessed the fretboard blank on that drill press jig, I did some work cutting the fret slots today for my guitar, and routing the truss rod channel in another of the neck blanks:

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I love how black this Brazilian Rosewood is - looks just like the fretboards on vintage Les Pauls. Good luck finding this on a Gibson Historic! All being well tommorrow I'll route out the cavities for the inlays.
 
Re: 1959 Les Paul replicas - build progress

Awesome work, and thanks for taking the time to document it with photos!

Once it's done, your threads will make a heck of a Vault contribution!
 
Re: 1959 Les Paul replicas - build progress

^^ +1

this is just amazing, this is the most excited over a thread that ive ever been. I can't believe i havnt seen this before, its just amazing, i applaud you

anyways, cant wait till the next set of pictures come in :eyecrazy:

makes me want to make my own guitar now. ... and probably fail miserably
 
Re: 1959 Les Paul replicas - build progress

This is amazing! I have 2 questions.. Did you buy the wood for the neck precurved for the tilt back?? Also, why use 2 pieces for the back and not one? Im guessing its harder to get wood that wide??
 
Re: 1959 Les Paul replicas - build progress

Thanks guys, BloodRose to answer your questions:

1) The wood for guitars with neck angles isn't tilted back or warped in any way. The angle is put into the guitar by cutting the mortise hole in the body to accept the neck at a 4.4 degree angle for this particular guitar, and then the neck tenon is cut flat, but the part of the heel that connects to the body is also cut at a 4.4 degree angle. It'll become pretty obvious when I document this part of the build.

2) I just couldn't find any 1 piece backs for a reasonable price, timber yards don't usually stock wood larger than 10" wide and I'd need 13" for a Les Paul back. One piece Korina usually retails for about £90 here, whereas I paid the equivalent of about £10 for each 2 piece back for these. They're joined up with hot hide glue, which as well as making a pretty much invisible seam, is the only glue which sort of dissolves into the wood as opposed to being a rubbery layer of glue. If anything is different tonewise, the guitar should be a bit more resonant joined like this.
 
Re: 1959 Les Paul replicas - build progress

Hey Shred, take lots of photos of the steps and tools you use to install the fret markers..... maybe i can learn something since i have yet to try that!

and are the fret markers the pre cut ones from stewmac?

WhoFan
 
Re: 1959 Les Paul replicas - build progress

Unfreaking real man! Very nice job. I am very impressed that you are doing this kind of stuff at your age!!!! WOW!
 
Re: 1959 Les Paul replicas - build progress

Wow. Somehow I managed to miss this thread until now. Fantastic progress you are making. I'll be sure to follow this thread as you continue to update us on your progress.
 
Re: 1959 Les Paul replicas - build progress

Hey Shred, take lots of photos of the steps and tools you use to install the fret markers..... maybe i can learn something since i have yet to try that!

and are the fret markers the pre cut ones from stewmac?

WhoFan

I forgot to take some when installing them this weekend, but it's probably better I didn't as since then I've found a better method of doing it - so on the next fretboard I do I'll take pics of that. I've found using an X-ACTO knife with a #11 blade is much better than using a scribe to trace round the inlays since it doesn't crush the grain of the wood, and I'll be using chalk instead of pencil next time to show the scribed line - hopefully this should result in a much closer fit. The markers were from an ebay seller, I haven't seen him list any more recently which is a shame as I want some more, they're celluloid just like the old ones and look quite good.

Gonna radius the fretboard today, will take some pics and upload them afterwards.
 
Re: 1959 Les Paul replicas - build progress

Thanks for documenting this and posting it here. I love a good build thread, and the fact that you're using a ton of WWII-era hand tools makes it even more interesting.
 
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