Re: Anyone Cut Custom Baffleboards resaonably?
I did a couple of baffle boards recently, and I planned to use 'T nuts' on the front so i could use proper bolts to mount the speakers rather than woodscrews. BUT the T nuts in some cases can cause visible bulges once the grill cloth is fitted tightly over the front of the board.
I addressed that by using a forstner bit to make shallow countersunk holes for the flanges of the T nuts, so that when they were hammered in, they sat flush with the surface of the wood. I also painted them black so they don't show through grill cloths. (I used 5/8" birch plywood, which is plenty stiff enough as both these baffles are for pairs of 10" speakers in small cabs).