What I use
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I don’t put it all in the cavity. I just wire it up outside and connect the pickup leads to it outside the body. Basically the pickups are the only thing in the body during testing, and I have the entire wiring on a sheet of plastic, cardboard or wood drilled to the same hole pattern as the guitar (that helps me cut the wires to the right length when it come time to solder) - kind of treating the volume/tone stack and switches like an outboard pedal. When it does what I want without problems, I’ll correct whatever drawing I was basing it on and proceed to soldering. Packing the soldered version in the cavity is one of the last steps.
Hemostats or alligator clips? The alli clips allow the screw to spin, were the hemostats do not.
I like to start from scratch and when I do that I always mount everything on cardboard, use sandpaper to scuff up connection areas, and sure - use a really long thin needle nose.Add tips and tricks that you use to make guitar/pickup work easier.
I use needle-nose pliers when to pull and guide the wires when I'm soldering pickups, so I don't burn my fingers.
Also this:
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When I solder pots I use this cheap clamp.
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The folding sanding paper trick for quick nut slot tune-ups is priceless. Search it on The Vault if you don't know what I'm talking about.
Also, some pencil graphite in every contact point for the string doesn't hurt.
Also, always troubleshoot, test and identify before you start ripping cables away. We had a customer deliver us a guitar with a broken jack input, and we were about to open the guitar up when I tested it and it turned out that the jack was OK.
The guitar had a faulty ground solder and that's what made it noisy. We'd trusted the customer's analysis and forgot to do our own. It happens.
When I solder pots I use this cheap clamp.
View attachment 101924
Now if we could figure out a good way to start screws into the pickups.... Like a tiny spring compressor or something.
Have you never heard of StewMac? They call them "Humbucker Helpers"....
https://www.stewmac.com/Luthier_Too...lectronics_and_Pickups/Humbucker_Helpers.html
I bought a couple aluminium guitars from Electrical Guitar Company which basically require no maintenance besides occasionally changing the strings.
Wait a minute, the screw goes through the clip? How do you get the helper clip off once it’s threaded? Only one end is open to slide it off.
I bought a couple aluminium guitars from Electrical Guitar Company which basically require no maintenance besides occasionally changing the strings.
If you have a guitar with a Floyd Rose then you don't need to remove the strings, just take the bridge out and all the strings, do your stuff on the guitar and place the bridge back with all strings.
Stringing with the ball ends at the tuners
Causes burrs on my tuners