A big part of what we do is sourcing wood. We purchase and stock all the basic body woods as boards or as blanks. These 8/4 boards and blanks include Swamp Ash, Alder, Khayan and Genuine Mahogany, Basswood, Sugar Pine, Popular, Western Maple, Sitka Spruce and reclaimed Old Growth Redwood.
We purchase at least one thousand board feet each of Ash and Alder every month. We use a variety of sources, including a good local hardwoods store, Almquist Lumber, and many suppliers who have been in the music wood business for many years.
All of our vendors certify the genus and species of the boards that we purchase from them and sign a certificate that states that they know the origin of the wood and that the wood is sustainably harvested.
The process begins with a discussion with you to understand your requirements. Our CAD software is utilized to interpret size and shape, weight reduction pattern, arm and waist bevels, pickup and neck pockets, etc. into a set of commands that the three axis CNC machine can follow. The machine carves two bodies each cycle, two fronts and two backs, with accuracy to a couple thousandths of an inch. Pickup pockets, rear control cavities, neck pockets, and weight reduction channels are accurately reproduced on all guitar and bass bodies.
Over the years, we have developed a library of traditional body shapes with a vast array of pickup and bridge configurations. Completely custom solid bodies, semi-hollow chambered bodies, "bent-top" bodies, and carved tops are our specialty. We work from proprietary designs or can supply traditional shapes from our library of body styles.
Fancy wood tops for the "bent-top" series are vacuum formed over the solid body core wood to produce an elegant appearance to your instrument. From the fancy quilted and flamed maples to the exotic woods such as Koa, cocobolo, spalted maple, buckeye burl, and fancy myrtles, almost anything is possible. All bodies are carefully sanded until they are almost ready to paint or finish.
After the CNC machine, calipers and programs, our products are enhanced by human touch. Through a series of sanding stages, the bodies and necks achieve the potential to become parts of a fine instrument. When they are packed and shipped from our shop, they are ready for final preparation for painting or trans finishing.